0

%

Innovation

Precision‑engineered electrical steel and die‑cast solutions, from design through delivery.

Advanced Design & Precision Engineering

Precision by Design

Our in‑house tool & mould room employs 3D CAD/CAM and large‑bed grinders (up to 3 m × 1 m) to craft custom stamping dies—ensuring tolerances within a few microns for complex rotor and stator laminations.

Rapid Prototyping

With integrated prototyping lines, we validate each new lamination geometry under real‑world loads—cutting development cycles by up to 30%.

Material Science Expertise

We source grain‑oriented and non‑oriented silicon steels (0.2–2 mm thick) from SAIL/POSCO, optimizing magnetic permeability and core‑loss performance for frequencies up to 400 Hz.

We recycle all scrap, reuse water, cut energy use by 15%, and use eco-friendly, fully recyclable materials — minimizing our environmental impact at every step.

Smart Manufacturing with Built-In Quality and Safety

Multi‑Stage Inspection

Every coil undergoes ultrasonic and eddy‑current testing to detect subsurface flaws before slitting—eliminating up to 95% of potential defects early in the line.

Precision Slitting & Blanking

Servo‑driven slitting (35–1,300 mm width) and blanking presses (up to 1,200 mm) guarantee edge tolerances under 0.01 mm—critical to minimizing hysteresis losses.

Coating & Insulation Controls

We apply C5A‑class inorganic‑filled coatings to each lamination, reducing eddy currents by up to 40% and ensuring superior weldability during core assembly.

Modular Plant Architecture

Two 90,000 sq ft plants use modular press cells—allowing capacity ramp‑up from 500 to 2,000 tons/month without downtime.

Automated Safety Systems

All press lines integrate light‑curtain guards, emergency‑stop networks and PLC‑controlled interlocks, achieving zero lost‑time accidents over the last 3 years.

Future‑Ready Expansion

Our upcoming fully‑automated facility will quadruple output, with AI‑driven process monitoring to maintain quality at scale.

Office

  • Magcore Lamination India Pvt. Ltd,

  • 111 – A, Bommasandra Industrial Area,

  • Bengaluru – 560099

  • Karnataka