Infrastructure Built on Tomorrow’s Technology

At Magcore, precision is built into every layer of our infrastructure. Our advanced facility combines cutting-edge machinery, strict quality controls, and proven practices to deliver high-performance solutions for the automotive, energy, and industrial sectors.

Material Cutting & Slitting

  • High-Capacity Operations : Two slitting lines with a capacity of 150 MT per day each, ensuring high-volume output with consistent accuracy.

  • Wide Material Range : Capable of processing material thickness from 0.2 mm to 2 mm and widths up to 1300 mm and 1500 mm, suitable for varied industrial applications.

  • Automated CTL Integration : Equipped with a fully automated Cut-to-Length (CTL) machine featuring an indexing table for superior edge quality and optimized coil utilization.

  • Key Benefits: Delivers uniform strip dimensions for high-efficiency stamping, enhances stack quality, reduces material handling time, and improves overall magnetic performance in the finished product.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

High‑Speed Press Lines

  • Medium-Tonnage Range : A fleet of three machines ranging from 60 to 100 MT, designed for efficient stamping with consistent dimensional control.

  • Heavy-Tonnage Range : Five machines operating between 125 to 220 MT, built to handle complex and large-scale production requirements.

  • Ultra-Heavy Press Units : Dedicated presses of 300, 350, and 500 MT, ensuring superior forming capability and precision in demanding industrial applications.

  • Key Benefits: Very high throughput with consistent tolerances, reduced scrap, lower magnetic losses, and predictable quality at scale.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Conventional Press Shop

  • Versatile Press Fleet : Equipped with 12 machines ranging from 40 to 100 MT, ideal for high-speed and light stamping operations.

  • Mid-Tonnage Capability : 6 machines between 110 to 160 MT deliver stable performance for medium-duty applications.

  • Heavy-Duty Lineup : A total of 12 machines from 200 to 400 MT ensure reliable output for large and complex components.

  • High-Capacity Units : Additional 2 machines of 500 MT support heavy forming and deep-draw requirements with precision and durability.

  • Extensive Product Range : Covers diameters from Ø 45 mm to Ø 1200 mm, meeting diverse industrial and application needs.

Notching

  • Machine Range : Equipped with 2 machines of 5 MT, 13 machines of 10/12.5 MT, and 15 machines of 16 MT (including robotic systems) for high-speed and precise notching operations.

  • Product Capability : Handles diameters from Ø 150 mm to Ø 1300 mm, covering a wide spectrum of stator and rotor sizes.

  • Specialized Equipment : Includes servo notching, skip notching, and CNC notching machines with integrated stator and rotor combination for superior accuracy and efficiency.

  • Key Benefits: Rapid changeovers without new progressive dies, lower tooling cost for variants, excellent slot accuracy that reduces noise/vibration and boosts motor efficiency.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Cleating

  • Multi-Capacity Range : Equipped with 9 machines from 15–50 MT and 2 machines from 80–100 MT, suitable for varied cleating applications.

  • High-Tonnage Units : Includes 3 machines of 150 MT and 2 machines between 300–400 MT for heavy-duty stator cleating operations.

  • Spot Welding Integration : Supported by 3 spot welding machines (2+1) to ensure strong joint integrity and precise assembly performance.

  • Key Benefits: Eliminates the need for adhesives or welding in certain designs, speeds up assembly, ensures dimensional stability, and improves motor efficiency through tight, consistent stacking.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Welding

  • MIG Welding : Ensures strong, clean joints with consistent penetration, ideal for high-volume industrial assemblies.

  • Tighten Welding : Delivers firm and accurate bonding for components requiring mechanical strength and alignment precision.

  • Laser Welding : Offers high-speed, low-distortion welds with superior accuracy for advanced applications and fine components.

  • Key Benefits: Delivers robust, permanent joints that withstand high torque, vibration, and thermal cycling; improves structural integrity, reduces maintenance needs, and supports high-performance motor applications.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Rotor Die‑Casting

  • Vertical Machines : Includes four machines ranging from 75 to 630 MT, with an additional two machines of 250 MT and 400 MT, enabling versatile production capability.

  • Horizontal Machines : Comprises three machines between 120 and 300 MT, ensuring consistent quality and dimensional accuracy in casting operations.

  • Product Range : Handles castings up to Ø 650 mm in diameter and 1250 mm in height, with an aluminium shot capacity of 150 kg, supporting diverse industrial motor and component applications.

  • Key Benefits: Delivers rotors with excellent balance, low resistance, and high efficiency; enhances motor torque, reduces energy loss, and extends operational life—critical for performance-driven applications.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Machining

  • VTL – 1 : Handles components up to Ø 2600 mm in diameter and 2100 mm in height, ideal for large-scale industrial machining.

  • VTL – 2 : Supports turning operations up to Ø 1250 mm in diameter and 900 mm in height, suitable for medium-sized precision components.

  • Horizontal Slide Way Grinder : Provides high-accuracy surface finishing and alignment, ensuring superior quality and consistency across machined parts.

  • Key Benefits: Guarantees consistent input quality for downstream processes, reduces rejection rates, improves lamination performance, and optimizes magnetic efficiency through precise material preparation.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Fan Cover

  • Machine Range : Comprises 15 machines with capacities ranging from 30 MT to 600 MT, ensuring flexibility across various production requirements.

  • Product Range : Supports frame sizes from 56 to 355, catering to diverse motor applications and industrial standards.

  • Motor Fan Covers : Designed for durability and precise fit, providing efficient cooling and long-lasting protection for electrical motors.

  • Key Benefits: Full control over tooling quality and timelines, faster die modifications for new designs, reduced downtime, and consistent part accuracy across production runs.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Tooling

  • Wire Cutting : Delivers high-accuracy cutting for complex profiles, ensuring clean edges and tight dimensional control.

  • Horizontal Slide Way Grind : Provides superior surface finish and alignment accuracy, enhancing tool life.

  • FANUC Robocut : Incorporates advanced CNC control for consistent, automated operations with exceptional repeatability and quality.

  • SuperDrill EDM : Specialized for deep-hole and micro-drilling applications, ensuring accuracy in fine tooling work.

  • CMM : Equipped with coordinate measuring machines for dimensional inspection and quality assurance.

  • CNC – Horizontal Lathe : Facilitates high-speed, heavy-duty machining with excellent repeatability and smooth tool operation.

Office

  • Magcore Lamination India Pvt. Ltd,

  • 111 – A, Bommasandra Industrial Area,

  • Bengaluru – 560099

  • Karnataka